Restore Power Factor, Maximize Efficiency, and Protect Your Induction Power Supply.

Services & Support

The water-cooled capacitor bank is the electronic backbone of your induction melting furnace, crucial for power factor correction and allowing the system to operate efficiently at medium frequencies. When capacitor elements fail, they cause voltage imbalances, reduced melting capacity, and severe risk to your expensive power supply electronics.

At Electro Power Enterprise, we specialize in comprehensive Induction Furnace Capacitor Repair and Capacitor Bank Service, catering to the high-demand environments of foundries and steel plants. We ensure your electrical system operates flawlessly, saving you money on energy bills and preventing catastrophic failures.

Induction Furnace Capacitors

Why Capacitor Service is Crucial

Failure in the water-cooled capacitor is common due to thermal stress, voltage spikes, and degradation of dielectric materials. Our professional repair service offers:

  • Optimal Power Factor: Restoring precise capacitance values to maintain an ideal power factor, minimizing reactive power charges.
  • Preventative Maintenance: Identifying and replacing weak or failing capacitor elements before they cause a complete furnace shutdown.
  • Cooling System Integrity: Ensuring the vital cooling plates and channels are leak-free and clean, preventing terminal burnout and internal overheating.
  • Cost-Effective Solution: Repairing the capacitor bank is significantly less costly and faster than purchasing a complete new medium frequency furnace capacitor assembly.

Common Capacitor Failures We Seamlessly Resolve

Some of the following problems with your capacitors can be attended to seamlessly by us:

  • Stud Damage
  • Electrically Shorted Capacitor
  • Mechanical Failure of the capacitor housing or components
  • Insulator Damage
  • Oil Leakage problem
  • Need of the process of Oil Re-filling
  • Many other electrical or structural problems
Induction Furnace High-Power Water-Cooled Capacitor

Our Comprehensive Capacitor Bank Repair Process

Our specialized process guarantees the longevity and reliability of your entire capacitor unit:

1. In-Depth Electrical Diagnosis

1. In-Depth Electrical Diagnosis

We isolate and test individual capacitor elements or modules to pinpoint internal failures, changes in capacitance value, and insulation resistance issues. This ensures we only replace necessary components.

2. Failed Element Replacement

2. Failed Element Replacement

We meticulously replace degraded or failed capacitor cells with new, high-quality, water-cooled elements rated for the demanding voltages and frequencies of induction furnace operation.

3. Cooling Plate and Leak Repair

3. Cooling Plate and Leak Repair

The integrity of the water-cooled capacitor structure is vital. We disassemble, clean, and pressure-test the copper cooling plates to eliminate leaks and ensure maximum heat dissipation. Terminals are cleaned and re-torqued for optimal electrical contact.

4. Busbar and Connection Overhaul

4. Busbar and Connection Overhaul

All internal busbars, connections, and high-current terminals are inspected, cleaned, and securely reassembled to minimize resistive losses and prevent localized heating (hot spots).

5. Final Capacitance and Hi-Pot Testing

5. Final Capacitance and Hi-Pot Testing

The repaired Capacitor Bank is subjected to final checks, including measurement of total capacitance and high-potential (Hi-Pot) testing to verify the insulation integrity against operational voltages before being returned to service.

We Service Capacitors for All Major Power Supplies

Our Water Cooled Capacitor Service is compatible with systems from all leading suppliers, including:

  • Inductotherm Capacitor Service
  • Electrotherm Capacitor Repair
  • ABP Induction Capacitor Maintenance

Improve Your Power Quality Today

Don’t compromise on power quality or risk damage to your power supply.

Contact Electro Power Enterprise today for a professional assessment and quote on Induction Furnace Water Cooled Capacitor Repair. Invest in reliable power factor correction for your foundry or steel plant.

Call us now at +91 7600343092/75 or email us at info@electropowerenterprise.in to discuss your capacitor repair and maintenance needs!