Repairing Of Induction Coil

Restore Peak Performance to Your Induction Coil and Eliminate Costly Downtime

Services & Support

The induction furnace coil is the heart of your melting system. When cracks, insulation breakdown, or mechanical damage occurs, the efficiency and safety of your entire operation are immediately compromised, leading to significant induction furnace downtime. Replacing a coil is costly and time-consuming.

At Electro Power Enterprise We offer comprehensive Induction Furnace Coil Repair and Furnace Coil Rebuild services, providing a professional, reliable, and cost-effective alternative to purchasing new equipment for foundries and steel plants.

Why Choose Coil Repair Over Replacement?

Repairing your existing coil is a smart industrial solution that delivers substantial benefits:

Significant Cost Savings: Induction Coil Repair can cost a fraction of a new coil purchase, drastically reducing your induction furnace maintenance costs.
Rapid Turnaround: Our streamlined Coil Refurbishment process gets your furnace back online faster than waiting for a custom-built new unit.
Performance Restoration: We restore your coil to its original electrical and cooling specifications, ensuring optimal melting efficiency and reduced energy loss.
Expert Diagnosis: Our technicians specialize in pinpointing hidden damage, such as internal copper cracking and degradation of coil insulation.

Our Comprehensive Induction Coil Rebuild Process

Our expert service guarantees a coil that is structurally sound, electrically safe, and ready for high-temperature demands:

1. Detailed Inspection and Assessment

We begin with a thorough electrical and visual inspection to identify all forms of damage, including copper deformation, water leaks, and insulation failure. We specialize in Water Cooled Coil Repair, ensuring the integrity of all internal channels.

2. Insulation Burn-off and Conductor Re-alignment

Coil insulation is carefully removed using controlled burn-off techniques. This prepares the bare copper surface for subsequent work. Next, damaged copper turns are precisely repaired, cracked sections are replaced, and the coil geometry is professionally re-aligned to ensure the correct magnetic field pattern. All joints are carefully brazed to restore electrical conductivity and structural rigidity.

3. Surface Preparation via Sand Blasting

The bare copper surface is meticulously cleaned using sand blasting (or equivalent abrasive blasting). This ensures the metal is free of oxides, residue, and contaminants, creating an ideal profile for maximum adhesion of the new insulation materials.

4. New Insulation Application

This is the critical step for long-term reliability. We meticulously apply new, high-dielectric strength insulating materials to prevent turn-to-turn shorting. This comprehensive Coil Insulation Service is key to longevity.

5. Final Testing and Quality Assurance

Before release, every repaired coil undergoes rigorous testing, including:
· Hydrostatic Pressure Testing: To guarantee the cooling circuit is leak-free and can handle operational pressure.

We Service All Major Furnace Brands

Our Induction Furnace Coil Service capabilities extend across the industry’s leading manufacturers, including:

Inductotherm Coil Repair
Electrotherm Coil Refurbishment
ABP Induction Coil Service
Megatherm Coil Rebuild
Pillar Coil Repair

Minimize Your Downtime

Don’t let a faulty coil keep your foundry or steel plant offline.

Contact Electro Power Enterprise today for an immediate assessment and quote for your Induction Furnace Coil Repair. Invest in quality Coil Refurbishment and return your furnace to reliable, peak performance.

Call us now at +91 7600343092/75 or email us at info@electropowerenterprise.in to discuss your coil service needs!